Poly Stencils 1/16″


Unlimited possibilities with precision cut custom stencils delivering consistent quality every time.
•Custom spray painting stencils are laser cut with precision
•Complimentary proof sent on all stencil orders
•Professional design help support
•Quick turn around time

Ships in 1-3 days
Top Choice

Step 1 Choose your stencil size

What’s the size you want your stencil to be?
Choose from common sizes here. We add 2″ over-spray border between your cutout and edge of stencil (example: if you want your logo to be 11″x11″, the overall size with border will be 15″x15″)

Step 2 Choose your stencil type

Step 3 Enter text below.

What do you want your stencil to say? Let us know the info for your custom stencil, you can add another line below. An emailed proof of your stencil is sent at no extra cost.

Step 3 Upload you cut-ready file / artwork.

Do you have your own art or logo file? Send us your cut ready logo or artwork file, and we will take care of the rest. An emailed proof of your stencil is sent at no extra cost.

Step 3 Let us help you with setup.

Need help with file setup? No problem, we can help you out with the entire setup process. Just tell us about your project and upload your files and for extra $15 we will do the rest, an email proof is sent of the stencil prior to production.

Step 3 Enter text below.

Do you want to add any text with your logo? Send us your logo file, let us know what info you want to add we will take care of the rest. An emailed proof of your stencil is sent at no extra cost.

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Select filesDrag File Here
You may also email us your logo / artwork. Simply reply to your order confirmation email with your attached file.
Why the extra charge?

Why does file assist cost more? Creating your logos into a correct stencil ready file takes a while, but our professional design help support is here to help with that. This process of adding connecting handles takes time, make sure elements are not too small to work, changing various elements or detailed areas as needed. Some files requires 20 minutes to 2 hours to go over and ensure it cuts properly so your stencil will work well for you. See examples of logos turned into great stencils Will there be any other charges? Most logos work well with the standard File Setup Assist Cost. Some will require more time from our graphic designers, and if this is the case for your logo or artwork, we will email you prior to charging you for your order, giving you the chance to approve the additional charges or change your art. Please send us the high quality file you have - vector files are preferred If you have multiple art files you want to send us so we can pick which one might work best for your stencil, please just email the rest in reply to your order confirmation email after you place your order. Preferred file types are .EPS, .AI, .PDF, .CDR, .SVG High resolution .jpg, .tif, .png, .gif also usually work

Quantity Discounts

5 +-30%
Please contact us for large quantities & sizes.

SKU: pol-16 Categories: ,


Our custom cut reusable stencils are a great solution to long-lasting stencils, We offer unlimited possibilities with precision cut delivering consistent quality every time. 10mil mylar stencils are great for all the small details what makes it a great choice for, logos, designs, and small or large format stencils. The poly stencils are actually more durable, has more flex, and lays flat and great for large details, big logos and larger format custom stencils. The 20mil magnetic stencils are great for custom lettering stencils are ideal for storage containers, drums, pipes, rail cars, dumpsters and more.

Order our spray painting stencils are easy just: 1. Choose from common sizes above closest to the size you need to see your price. 2. Place your order. 3. Approve the stencil mock-up by email. 4. We will ship your custom cut stencil.

1/16″ Poly Stencil

These stencils are made from a 10 mil mylar material great for spray painting or with a roller. Can be cleaned and used many times if stored and cared properly, check out the care instructions below. Custom stencils are a great choice for the most demanding commercial applications and for personal hobbies.

Our stencils are available for unlimited various projects. There is just about unlimited font choices online that could be made into your custom stencil, and any custom stencil sizes is available just contact us for a custom quote.


Product Details


Custom cut durable stencils cut with your logo, info, or art. Great for businesses, industrial, or personal use.

  • Ships in 1-3 business days after approved for production.
  • We recommend cleaning with soapy water or harsher solvents depending on paint more care information under the care section
  • Made out of pliable poly, mylar, or magnetic materials (mylar) most popular for stencils because of its pliability and durability. How long will it last? Years if taken care of, dozens to hundreds of uses.
  • Custom spray painting stencils are laser cut with precision and quick turn around time
  • Complimentary mockup sent on all stencils for your approval after order is placed
  • Need help choosing the right material for your personalized stencil? Check the materials section to read our guide on choosing the right material.
  • We can also custom laser cut any stock designs out of the stencil in addition to your logo or text. Just send us what you need or a link to an image to design your own custom logo stencil.
  • To aid wall painting with your stencil, consider a spray adhesive.
  • We recommend and will add a 2″ border around all edges to the size you choose. Keep this in mind when customizing your stencil below (if you want your cutout to be 5″, with the overspray border it will be total 7″)
  • This custom stencil maximum single sheet size is 36″x50″
  • To order one large stencil, broken into easy to manage 36″x50″ pcs, just order on this page and send us your art file, we’ll break it apart for you and adjust your order total after your approval.
  • If you’d like to speak to a stencil customer service rep, just contact us and we’ll be happy to help.


Product Specifications / Sizing


Which material is best for a custom spray painting stencil?

Described as a “milky plastic”, Mylar stencils are our most popular. This economical and reusable stencil is extremely durable, can be easily cleaned with solvent and can be used many times and saved. Mylar is .010″ thick.

Looking for material heavy enough to mark on pavement, athletic fields or warehouse floors? Our 1/16“ and 1/8″ poly stencils are for large, heavy duty applications. You will appreciate the quality, durability, flexibility and clean cut design. When paint is dry, bend the stencil or hit against hard surface and paint will flake off easily. 1/16“ Min character – 1” 1/8” Min character – 1.5”

Material is .020″ thick and because it’s magnetized can easily mark your storage containers, drums, pipes, railcars, dumpsters and much more. Min character size 1”

How thick is our custom stencil material? Use this conversion guide to help




Mylar – 10mil.

0.25 mm

0.01 in

Poly – 1/16″

1.58 mm

0.0625 in

Poly – 1/8″

3.17 mm

0.125 in

Magnet – 20mil.

0.50 mm

0.02 in

Decoration Method: Laser Cut
Packaging: Bulk
Production Time: 1 to 3 days (complete order must be received by 11am CST)
Rush Shipping: Available!
Contact us for details.


Product Care


What paint should you use?
We recommend using acrylic or spray paint with mylar custom stencils. This will give you a good finish and long lasting stencil.

How should I fix the stencil in place?
Builders/Masking TapeThis is good for painted surfaces as it is low tack and will allow the stencil to be repositioned to get the stencil level.

Spray Adhesive Repositionable Stencil Spray Adhesive is ideal for use with wallpaper & floor stencils, border stencils or any other large stencil. Shake can well and hold about 8 inches from stencil. Spray lightly on the back of stencil to adhere to stenciling surface. You can use a product manufactured to remove adhesive or baby oil will remove the adhesive. Just be sure to clean the oil off of the stencil with a spray cleaner or sudsy water.

How to clean Mylar Stencils?
Mylar custom stencils can be cleaned with water, washing up liquid or paint cleaner. Most paints will be remove with a soft brush or scotchbright and clean water. If the paint remains, remove it with paint cleaner without damaging the mylar.

Storing your Mylar stencils
After use the stencil should be cleaned and either wiped dry or allowed to dry in the air. Store your stencils flat. Placing paper or chipboard between stencils, keeps small letters and cutouts from interlocking and stencil damage.

Hanging storage: Drill a small hole in the stencil.


Need Help?
Call 1-563-388-9199


Additional information

Weight.3 lbs

3", 6", 9", 12", 15", 18", 22", 24", 28", 30", 36"


6", 9", 12", 15", 18", 22", 24", 28", 30", 33", 36", 42", 48", 60"

Material thickness

1/16", 1/8"